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DNC Remote Program Management System
In the valves and pumps manufacturing industry, CNC machines play a crucial role in precision engineering. However, managing CNC programs manually leads to inefficiencies, errors, and production delays.
Challenges
Traditional CNC program management is inefficient due to manual updates requiring operators to visit the shop floor. The lack of version control and reliance on external devices increase security risks and complicate program transfers.
Solution
Direct CNC Machine Connectivity – Establishes a secure and direct link between CNC machines and the central server for efficient data transfer.
Remote Program Upload & Download – Operators can upload or download CNC programs remotely, eliminating the need for on-site visits.
Automated Version Control – Ensures every program update is recorded, maintaining version history and preventing errors.
Secure Data Transfer – Reduces reliance on external storage devices, minimizing security risks and potential data corruption.
Deployed Technologies & Integration Approach
Sensors – Enable real-time industrial data collection for accurate monitoring.
DAQ System – Facilitates data acquisition and processing for actionable insights.
Edge Device – Performs localized computing & analysis, reducing latency and dependency on cloud processing.
Secured Cloud / On-Premises – Ensures safe and scalable data storage & access based on business needs.
Tangible Results & Business Outcome
20% Reduction in Equipment Downtime: Pro-Active maintenance algorithms identified early signs of wear and failure.
30% Faster Root Cause Analysis: Real-time data correlation helped quickly trace issues to specific processes or components.
Improved First-Pass Yield: Continuous quality monitoring reduced rework and scrap rates in production lines.
Optimized Inventory Levels: Live usage tracking enabled just-in-time parts replenishment, lowering inventory carrying costs.