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Real-time Monitoring, Diagnostics & Maintenance Ticketing
Mining and construction equipment operates in harsh environments, requiring continuous monitoring, quick diagnostics, and efficient maintenance workflows. However, manual data collection and disconnected systems lead to inefficiencies, increased downtime, and delayed responses.
Challenges
Mining and construction equipment maintenance lacks real-time data collection, leading to delayed fault detection. Manual processes cause errors and inefficiencies, affecting reporting accuracy.
Solution
Edge Device-Based Data Extraction – Smart edge devices capture real-time equipment performance and diagnostic data, ensuring accurate tracking.
Cloud-Based Integration – All collected data is automatically updated to a secure cloud server, enabling seamless access from multiple locations.
Web & Mobile Applications – Provides a centralized platform for remote monitoring, diagnostics, and maintenance ticketing.
Automated Maintenance Alerts – Instant notifications for performance anomalies help prevent unexpected breakdowns and optimize service schedules.
Deployed Technologies & Integration Approach
Sensors – Enable real-time industrial data collection for accurate monitoring.
DAQ System – Facilitates data acquisition and processing for actionable insights.
Edge Device – Performs localized computing & analysis, reducing latency and dependency on cloud processing.
Secured Cloud / On-Premises – Ensures safe and scalable data storage & access based on business needs.
Tangible Results & Business Outcome
25% Reduction in Unplanned Downtime: Pro-Active maintenance detected early signs of component failure in heavy machinery.
20% Increase in Fleet Utilization: Real-time tracking and analytics optimized equipment deployment and reduced idle time.
Increased Equipment Uptime through Proactive maintenance.
Improved Operator Safety: Automated alerts and anomaly detection reduced risk of hazardous equipment operation.