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Production OEE Analytics
Unlock real-time insights into Overall Equipment Effectiveness (OEE). Optimize performance, reduce downtime, and maximize productivity effortlessly.
Challenges
Poor production visibility and reliance on manual data entry result in a staggering 60% inaccuracy in production data. This lack of accurate insights hampers effective forecasting and decision-making. Without real-time analytics, manufacturers struggle to optimize efficiency and drive productivity improvements.
Solution
Machine Stoppage Analysis – Identify downtime causes, including setups and breakdowns.
Real-time Dashboards & Reports – Track production metrics hourly, per shift, or daily by machine, part, and operator.
Target vs. Actual Production Monitoring – Ensure alignment between production goals and real-time performance.
Machine-Specific KPI Tracking – Monitor efficiency, throughput, and utilization.
Automated Alerts – Receive instant email and mobile notifications for critical
Deployed Technologies & Integration Approach
Industrial Sensors & DAQ Systems – Capture real-time machine data.
Edge Device Processing – Ensure low-latency analytics and quick response.
Secured Cloud & On-Premise Solutions – Scalable and secure data storage.
Web & Mobile Applications – Access insights anytime, anywhere.
Enterprise System Integration – Seamless connectivity with other business applications.
Maturity Level
Visibility Stage: The current maturity level is focused on visibility, providing foundational insights into operations.
Real-Time Monitoring: Enables continuous tracking of machine performance and productivity metrics.
Enhanced Operational Awareness: Offers transparency into key parameters like availability, performance, and quality.
Tangible Results & Business Outcome
3% Reduction in unplanned downtime.
Increased Equipment Uptime through Proactive maintenance.
Faster Maintenance Response & Resolution.
0.5% Reduction in manual effort through automation.
